Urashobora kugera ibara ryimbitse, rimwe mumyenda ukoresheje inzira nyayo. A.imashini isiga irangiikora iyi nzira mubyiciro bitatu byingenzi: kwitegura, gusiga irangi, na nyuma yo kuvurwa. Ihatira gusiga inzoga binyuze mumapaki yubushyuhe nubushyuhe.
Ibyingenzi
Irangi Irangi rifite intambwe eshatu zingenzi: kwitegura, gusiga irangi, na nyuma yo kuvurwa. Buri ntambwe ningirakamaro kumabara meza.
Machine Imashini yo gusiga irangi ikoresha ibice byihariye nka pompe noguhindura ubushyuhe. Ibi bice bifasha gusiga irangi neza kandi ku bushyuhe bukwiye.
● Nyuma yo gusiga irangi, umugozi wogejwe kandi uravurwa. Ibi biremeza neza ko ibara riguma ryaka kandi rikomeye mugihe kirekire.
Icyiciro cya 1: Kwitegura
Ugomba gutegura neza umugozi wawe mbere yuko winjira. Iyi ntambwe yo kwitegura yemeza ko umugozi usukuye, winjiza, kandi witeguye kwinjiza amabara amwe. Harimo intambwe eshatu zingenzi.
Yarn Winding
Ubwa mbere, uhinduranya umugozi mbisi kuva hanks cyangwa cones kumapaki adasanzwe. Iyi nzira, yitwa yoroshye guhinduranya, ikora paki ifite ubucucike bwihariye. Ugomba kugenzura ubucucike witonze. Guhinduranya nabi birashobora gutera umuyoboro, aho irangi ritemba kandi bikavamo itandukaniro ryigicucu. Ku budodo bw'ipamba, ugomba guhitamo ubucucike buri hagati ya 0.36 na 0,40 gm / cm³. Imyenda ya polyester isaba pake ihamye, hamwe n'ubucucike burenze 0,40 gm / cm³.
Gutwara Umwikorezi
Ibikurikira, uremerera ibyo bikomere ibikomere kubitwara. Uyu mutwara ni ikizunguruka kimeze nk'ikizunguruka gifata umugozi neza imbere yimashini isiga irangi. Igishushanyo cyabatwara cyemerera inzoga irangi gutembera neza muri buri paki. Imashini zinganda zifite ubushobozi butandukanye bwo gukora ingano zitandukanye.
Ubushobozi bw'abatwara:
Machine Imashini ntoya yicyitegererezo irashobora gufata nka kg 10.
Machines Imashini zingana zingana akenshi zifite ubushobozi bwa kg 200 kugeza 750.
Machine Imashini nini zitanga umusaruro zishobora gutunganya kg zirenga 1500 mugice kimwe.
Gukubita no Kuvomera
Hanyuma, ukora scuring no guhumeka imbere muri mashini ifunze. Scouring ikoresha imiti ya alkaline kugirango ikureho ibishashara bisanzwe, amavuta, numwanda muri fibre.
Agent Igikoresho gisanzwe ni Sodium Hydroxide (NaOH).
● Kwishyira hamwe mubisanzwe biri hagati ya 3-6% kugirango bisukure neza.
Nyuma yo gushakisha, uhumura umugozi, mubisanzwe hamwe na hydrogen peroxide. Iyi ntambwe irema ibara ryera ryera, ni ngombwa kugirango ugere ku mabara meza kandi yuzuye. Ugera ku guhumeka neza ushyushya ubwogero kuri 95-100 ° C ukabumara iminota 60 kugeza 90.
Gusobanukirwa Uruhare Imashini Irangi
Nyuma yo kwitegura, wishingikiriza kumashini yo gusiga irangi kugirango ukore ibara ryiza. Imashini irenze ikintu gusa; ni sisitemu ihanitse yagenewe neza. Gusobanukirwa imikorere yibanze igufasha gushima uburyo igera kubisubizo bihamye, byujuje ubuziranenge.
Ibikoresho by'ingenzi by'imashini
Ugomba kumenya ibice bitatu byingenzi bikorana mugihe cyo gusiga irangi. Buri gice gifite umurimo wihariye kandi wingenzi.
| Ibigize | Imikorere |
|---|---|
| Kier (Igikoresho cyo gusiga irangi) | Nicyo kintu nyamukuru gikurura ibintu. Ifite ipaki yimyenda hamwe nigisubizo cyirangi kubushyuhe bwinshi hamwe nigitutu. |
| Ubushyuhe | Iki gice kigenzura ubushyuhe bwo gusiga irangi. Ikoresha ubushyuhe no gukonjesha kugirango ikurikize neza irangi ryirangi. |
| Pompe yo kuzenguruka | Iyi pompe ikomeye yimura inzoga zisize irangi. Iremeza ko fibre yose yakira ibara rimwe. |
Akamaro ko kuzenguruka
Ugomba kugera ku irangi rimwe ryuzuza ibara. Pompe yo kuzenguruka ihatira inzoga irangi binyuze mumapaki yimyenda kumuvuduko runaka. Iki gipimo nikintu cyingenzi mukurinda igicucu. Imashini zitandukanye zikora kumuvuduko utandukanye.
| Ubwoko bw'imashini | Igipimo cyo gutemba (L kg⁻¹ min⁻¹) |
|---|---|
| Ibisanzwe | 30-45 |
| Irangi ryihuse | 50–150 |
Ubushyuhe hamwe na sisitemu
Ukeneye kugenzura neza ubushyuhe nigitutu, cyane cyane kuri fibre synthique nka polyester. Imashini yubushyuhe bwo hejuru mubisanzwe ikora kugeza140 ° C.na≤0.4Mpay'igitutu. Ibi bintu bifasha irangi kwinjira muri fibre yuzuye. Imashini zigezweho zikoresha sisitemu zikoresha kugirango zicunge neza.
Inyungu zo Kwikora:
Automation ikoresha sensor na PLCs (Programmable Logic Controllers) kugirango ikurikirane ubushyuhe neza.
● Igabanya ikosa ryabantu, ryemeza ko buri cyiciro gisize irangi hamwe nibisubirwamo.
● Ubu buryo bwo kugenzura buganisha ku bihe bihamye, ndetse no gufata amabara, hamwe n’ibicuruzwa byiza.
Icyiciro cya 2: Ukuzenguruka
Hamwe nudodo twawe twiteguye, uriteguye gutangira uruziga rwibanze. Iki cyiciro niho guhindura ibara bibera imbere muri Yarn Dyeing Machine, bisaba kugenzura neza dyebath, kuzenguruka, nubushyuhe.
Gutegura Dyebath
Icyambere, utegura dyebath. Uzuza imashini amazi hanyuma ukongeramo amarangi hamwe nimiti ifasha ukurikije resept yawe. Ugomba kandi gushyiraho igipimo cyibinyobwa-kubintu (L: R). Iri gereranya, akenshi rishyirwa ku gaciro nka 1: 8, ritegeka ingano y’amazi kuri buri kilo yintambara. Kuri polyester, wongeyeho imiti yihariye kuvanga:
●Abakozi batatanya:Ibi bituma ibice by'irangi bikwirakwizwa mu mazi.
●Abakozi bashinzwe urwego:Izi mikorere igoye yemeza ko irangi ryinjiza kimwe kumutwe, bikarinda ibishishwa cyangwa imirongo.
Kuzenguruka Inzoga
Ibikurikira, utangira kuzenguruka inzoga irangi. Mbere yo gushyushya, ukoresha pompe nkuru kugirango uvange neza amarangi nimiti. Uku kuzenguruka kwambere kwemeza ko iyo inzoga zisize irangi zitangiye gutembera mumapaki yintambara, iba ifite intumbero ihamye kuva mugitangira. Iyi ntambwe ifasha gukumira ibara ryambere ritandukanye.
Kugera ku bushyuhe bwo gusiga
Noneho utangira inzira yo gushyushya. Imashini ihindura ubushyuhe izamura ubushyuhe bwa dyebath ukurikije progaramu ya progaramu. Kuri polyester, ibi akenshi bivuze kugera ku bushyuhe bwo hejuru bwa 130 ° C. Ufashe ubu bushyuhe bwo hejuru muminota 45 kugeza kuri 60. Iki gihe cyo gufata ni ingenzi kugirango irangi rishyirwe neza kandi ryinjire muri fibre, kurangiza inzira yo gusiga neza.
Ongeraho Abakozi Bakosora
Hanyuma, wongeyeho gukosora kugirango ufunge ibara ahantu. Iyi miti itera isano ikomeye hagati y irangi na fibre yintambara. Ubwoko bwa agent buterwa n'irangi na fibre, hamwe nibisobanuro bimwe birimo vinylamine ibice byubaka amarangi.
pH ningirakamaro mugukosoraUgomba kugenzura neza pH ya dyebath muriyi ntambwe. Kubirangi byamabara, pH hagati ya 10 na 11 nibyiza. Ndetse impinduka nto zirashobora kwangiza ibisubizo. Niba pH iri hasi cyane, gukosora bizaba bikennye. Niba ari muremure cyane, irangi riza hydrolyze hanyuma ryoge, biganisha ku ibara ridakomeye.
Icyiciro cya 3: Nyuma yo kuvurwa
Nyuma yo gusiga irangi, ugomba gukora nyuma yo kuvurwa. Icyiciro cyanyuma muri Yarn Dyeing Machine yemeza ko umugozi wawe ufite amabara meza cyane, ukumva neza, kandi witeguye kubyara umusaruro.
Kwoza no kutabogama
Ubwa mbere, kwoza umugozi kugirango ukureho imiti isigaye hamwe n irangi ridakosowe. Nyuma yo kwoza, utesha agaciro umugozi. Uburyo bwo gusiga irangi akenshi busiga umugozi muburyo bwa alkaline. Ugomba gukosora pH kugirango wirinde kwangirika kwa fibre no guhindura amabara.
● Urashobora gukoresha acide acike kugirango ugarure umugozi kuri pH idafite aho ibogamiye cyangwa acide nkeya.
Agents Inzobere zihariye nka Neutra NV nazo zitanga intangarugero nziza yo kutabogama nyuma yo kuvura alkaline. Iyi ntambwe isubiza umwenda muburyo bworoshye, butajegajega.
Isabune yo Kurya
Ibikurikira, ukora isabune. Iyi ntambwe yingenzi ikuraho ibice byose byamabara ya hydrolyzed cyangwa idakozwe neza bifatanye neza na fibre. Niba udakuyeho ibyo bice, bizava amaraso mugihe cyo gukaraba nyuma.
Impamvu Isabune ari ngombwaIsabune itezimbere cyane gukaraba vuba. Iremeza ko ibicuruzwa byanyuma byujuje ubuziranenge bukomeye, nkuburyo bwa ISO 105-C06 bwo gupima, bupima ibara rirwanya imyenda.
Gushyira mu bikorwa abakozi barangiza
Noneho usabe abakozi barangiza. Iyi miti itezimbere imikorere yintambara kubikorwa bikurikiraho nko kuboha cyangwa kuboha. Amavuta ni ibintu bisanzwe birangiza bitanga umugozi mwiza wo kunyerera. Kurangiza bigabanya guterana amagambo kandi birinda inkoni-kunyerera, bigabanya kumeneka kumutwe hamwe nigihe cyo kumashini. Ibikoresho bifatika birashobora kandi gukoreshwa kugirango wongere imbaraga zintambara no kwambara.
Kupakurura no Kuma
Hanyuma, ukuramo ipaki yipaki yuwitwaye. Noneho wumisha umugozi kugirango ugere kubirimo neza. Uburyo bukunze kugaragara cyane ni radiyo-yumurongo (RF) yumisha, ikoresha ingufu za electromagnetic kugirango yumishe ibipaki neza imbere. Iyo bimaze kwumishwa, ubudodo bwiteguye guhinduranya no kohereza.
Ubu urumva inzira yo gusiga irangi nigikorwa cyuzuye, ibyiciro byinshi. Intsinzi yawe ishingiye kugenzura impinduka kugirango zuzuze ibipimo byingenzi nkibara rihuye neza. Ubu buryo butunganijwe, akenshi bukoresha udushya twizigamiye amazi, ni ingenzi kuri wewe kugirango ugere kumurongo uhoraho, wujuje ubuziranenge, hamwe nuduseke twamabara yo gukora imyenda.
Ibibazo
Ni izihe nyungu nyamukuru zo gusiga irangi?
Ugera kumabara asumba ayandi kandi yihuta. Gusiga irangi mbere yo kuboha birema ibintu bikize, biramba ugereranije no gusiga irangi.
Kuki igipimo cyibinyobwa-kubintu (L: R) ari ngombwa?
Ugomba kugenzura L: R kubisubizo bihamye. Ihindura irangi ryamabara, imikoreshereze yimiti, hamwe ningufu zikoreshwa, bigira ingaruka itaziguye kumabara no gukora neza.
Kuki ukeneye umuvuduko mwinshi wo gusiga polyester?
Ukoresha umuvuduko mwinshi kugirango uzamure amazi. Ibi bituma irangi ryinjira muri polyester yuzuye ya fibre yububiko bwimbitse, ndetse ibara.
Igihe cyo kohereza: Ukwakira-24-2025